SHARP Vision Systems

Vision Systems <IV-S402M/IV-S412M>

Innovate the inspection process in your work with advanced image processing power

High-Definition x Even Higher-Speed, Controller IV-S402M IV-S412M, 12 Million Pixel Digital Color Camera IV-C120MC, 25 Million Pixel Digital Color Camera IV-C250MC

* The above image is for illustrative purpose only

High-definition 25 Million Pixel / 12 Million Pixel Cameras

Clearer Image Inspections with High-definition Area Cameras

IV-C250MC IV-C120MC

We have a new lineup of 25 million pixel and 12 million pixel area cameras (monochrome / color).
It is possible to capture up to 5120 × 5120 (25 million pixel) images at once. This makes it possible to detect minute scratches and defects that could not be detected before.

5 million pixel camera (color), 12 million pixel camera (color), 25 million pixel camera (color)

  • Note: The image is an example taken under specific conditions. The image quality may differ depending on the conditions.

Batch inspection of a wide area with the same image resolution

Image of a batch inspection in a wide area

Other Applications...

Minute scratches on glass

Image

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8192 Pixel Line Cameras (Monochrome)

Inspect Applications Difficult to Detect with Area Cameras

Made by JAI Corporation SW-8000M-PMCL-F-SH

Using a line camera also makes it possible to inspect for minute scratches and defects in sheet-shaped and cylindrical work.

* Compatible Cameras

Made by JAI Corporation
8K line scan monochrome camera SW-8000M-PMCL-F-SH
Lens mount: F mount
External dimensions (main unit only): 62 (W) × 62 (H) × 84 (D) (mm) (Not including protrusions)

Images Captured with the IV-S400 Series

Effective Number of Pixels 8192 Pixels / Line
[When set to the maximum number of captured lines (8192 × 8192)]
Minimum image capture time
<Per one line>		 13 μs (high-speed mode) and 17 μs (normal mode)
  • Note:This is a model that takes and processes one image by designating the number of lines to scan in advance.

◆Slide Inspections

Slide long sheet-shaped work horizontally to inspect

Inspect long work with one camera, 8192 Pixel Line Camera Image

  • * The image is an example taken under specific conditions. The image quality may differ depending on the conditions.

◆Rotation Inspections

Rotate the surroundings of rotationally symmetrical work to inspect

Photograph only in front of the camera, It is only possible to focus at the front of the camera for work with depth. Therefore, it is difficult to apply lighting uniformly. Line cameras are best suited to capture only in front of the camera. Also detect minute dents and fine scratches, Rubbing scratch, Dent, 8192 Pixel Line Camera Image

  • * The image is an example taken under specific conditions. The image quality may differ depending on the conditions.

Other Applications...

Minute scratches on film and resin boards

image

Scratches and engraved stamps on cylindrical cans and screw parts
Label and barcode judgments

image

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Greatly Increased Processing Speed

High-speed Multicore CPU

High-speed processing approximately double that of conventional models with 1 trigger mode (comparison with IV-S300M)

IV-S300M(Conventional model), 267.6ms　IV-S402M 99.8ms　Processing speed: Approx. 2.7 times greater

IV-S300 Series vs IV-S400 Series: Processing Speed Comparison (During 1 Trigger Mode)

Model Size Model 2 Million Pixel Image 5 Million Pixel Image
Processing Time*
(ms）		 Processing Speed Comparison
(No. of times greater)		 Processing Time*
(ms）		 Processing Speed Comparison
(No. of times greater)
100×100 IV-S300M
IV-S402M		 146.2
57.9		 Approx. 2.5 267.6
99.8		 Approx. 2.7
400×400 IV-S300M
IV-S402M		 74.7
33.8		 Approx. 2.2 185.8
78.7		 Approx. 2.4
800×800 IV-S300M
IV-S402M		 112.0
51.3		 Approx. 2.2 187.7
82.1		 Approx. 2.3
Model Size Model 2 Million Pixel Image
Processing Time*
(ms）		 Processing Speed Comparison
(No. of times greater)
100×100 IV-S300M
IV-S402M		 146.2
57.9		 Approx. 2.5
400×400 IV-S300M
IV-S402M		 74.7
33.8		 Approx. 2.2
800×800 IV-S300M
IV-S402M		 112.0
51.3		 Approx. 2.2
Model Size Model 5 Million Pixel Image
Processing Time*
(ms）		 Processing Speed Comparison
(No. of times greater)
100×100 IV-S300M
IV-S402M		 267.6
99.8		 Approx. 2.7
400×400 IV-S300M
IV-S402M		 185.8
78.7		 Approx. 2.4
800×800 IV-S300M
IV-S402M		 187.7
82.1		 Approx. 2.3

Processing module: Gray search
Processed images: 2 million pixels (1920 × 1080) / 5 million pixels (2432 × 2048)
Other conditions: 1 camera connected, 1 trigger mode

  • * The processing time is an example measured under specific conditions. It may differ depending on the shooting conditions.

Parallel Processing with a Multicore

Achieve up to four times the speed compared with conventional models by parallel processing images with a multi-core in 2 trigger mode (Comparison with the IV-S300 Series)

IV-S402M/412M Simultaneous parallel processing, Processing speed: Over four times greater (Compared to conventional models)

IV-S300 Series vs IV-S400 Series: Processing Speed Comparison (During 2 Trigger Mode)

Model Size Model Processing Time*
(ms)		 Processing Speed Comparison
(No. of times greater)
100×100 IV-S311M
IV-S402M		 125.4
27.7		 Approx. 4.5
400×400 IV-S311M
IV-S402M		 131.2
31.6		 Approx. 4.2
800×800 IV-S311M
IV-S402M		 221.9
54.6		 Approx. 4.1

Processing module: Gray search
Processed images: 2 million pixels (1920 × 1080)
Other conditions: 2 cameras connected, 2 trigger mode

  • * The processing time is an example measured under specific conditions. It may differ depending on the shooting conditions.
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Enhanced Applications

Robot Vision

◆Easy Setup Industrial Robots

Industrial Robots Image
*Robot Image

Cameras detect the location of the object or inspect object and provide industrial robots with coordinate data needed to operate.

  • * This is compatible with four types of robot [orthogonal, SCARA (horizontally articulated), vertically articulated and parallel link].
  • * Automatically executes the maximum calibration* in the camera field of view in addition to being able to calibrate in each direction of the X-axis, Y-axis and ZR-axis.
  • * Cameras can be mounted both downward or upward.
  • * This involves making corrections and adjustments for even more accurate recognition.

Compatible Applications

  • Pick

    Pick Image

    Cameras detects target position to grab the work.

  • Pick Alignment

    Pick Alignment Image

    Detects the gap between target position and the work grabbed position, and correct the position to be placed.

  • Place

    Place Image

    Place work on the correct position recognized by camera.

Stage Alignment

◆Realization of Quick and Reliable Positioning

Stage Alignment Image
*Image

The camera detects the position of the object and the amount of stage movement on the device is calculated based on this coordinate data. This makes alignment and position correction possible.

  • * Alignment Function

    - Object alignment stages are (XY, XYθ, XYY).

    - The amount of stage movement to the reference position is calculated by locating the pattern for alignment.

  • * Auto Calibration Function

    - Calculate the moving distance to displacement.

    - Execute calibration for six points (starting and ending points for each direction< XYθ>) automatically.

    - Also calculate parameter automatically that will take time if adjusted manually.

Auto Calibration

  • - Execute calibration automatically for following six-points including rotational direction.

Below images show state tables.
Auto calibrationshows the direction stages moving.

Alignment

-Application Examples (Figure: Camera Image)

  • Ex. 1
  • Align the target with the designated point of the camera coordinates
  • Ex. 2
  • Align the target mark to the objective position by shooting and detecting the target position and objective position simultaneously
  • Ex. 3
  • Set the objective position by shooting in advance and then align so that the target mark always comes to this position in subsequent inspections
  • Ex. 4
  • Concurrent Alignment by two cameras
It is possible to align the target to the objective position by shooting and detecting two target positions and two objective positions simultaneously using two cameras in the XYθ and XYY stages.

Parameter Setting Support Software (IV-400SPM) Provided Free of Charge

We will provide software that makes it possible to use image data acquired with the IV-S400 series by inserting the camera into a PC and connecting through the Ethernet cable.

Image

◆Data Collector Function

- Sample image processing results and images

- Display histograms and trend graphs of the output values for each designated module

- Acquire data from multiple IV-S400 series cameras with one PC

Image

◆Parameter Editor Functions

- Read/write the parameters and flow of the connected vision system main unit, transfer images

- Flow creation/editing is possible with just a PC

- Equipped with a simulator function capable of checking the created flow operation

Image

CC-Link Equipped As Standard

High-speed communication with a host PLC in the manufacturing line and reduced wiring of just one cable

Image

Register 1280 Modules/Product Types

Add an extension module mode to increase the number of modules that can be used for each product type to up to 1280

- Maximum number of settable product types:
Standard mode: 200 product types
Extension module mode: 20 product types

Smart Operation

The setting of the items and conditions you wish to inspect are in the form of (program-less) menu flow just by clicking on an image with a mouse. You can operate smartly.

Select module, Click on module, Set module

User Interface

Switch the display and text entry between four languages – Japanese, English, Chinese, Korean (Conventional models: Japanese, English only)

Japanese, English, Chinese and Korean image

Use a USB keyboard (wired)

* Please use a 106 or 109 keyboard when inputting in Japanese and a 104 or 101 keyboard when inputting in English, Chinese, Korean.

Keyboard image

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CMOS Digital Cameras

Compatible with 12 Million Pixel / 25 Million Pixel Area Cameras

Realized high-speed and high-definition inspections by highly sensitive CMOS digital cameras.

Camera Lineup Diagram, NEW IV-C250MC, NEW IV-C250MM, NEW IV-C120MC, NEW IV-C120MM, IV-S300CH, IV-S300CG, IV-S300C5, IV-S300C3, IV-S300C2, IV-S300CD, IV-S300CA , IV-S300C8, IV-S300C7. *The number of connectable cameras to controller differs per model. *1 High-speed mode value. It will be 50 ms in standard mode. *2 When IV-S402M/IV-S412M is connected.

Compatible Controller List

Compatible Controller Table Controller
IV-S402M IV-S412M
Type of 2
Cameras		 Type of 4
Cameras
Area Camera
IV-S300CA
 250,000 pixels
(512x480)		 Monochrome
CMOS		 *1 *2
IV-S300CB
 Color
CMOS		 *1 *2
IV-S300CD
 1.3 million pixels
(1280x960)		 Monochrome
CMOS		 *1 *2
IV-S300CE
 Color
CMOS		 *1 *2
IV-S300CG
 5 million pixels
(2432x2048)		 Monochrome
CMOS		 *1 *2
IV-S300CH
 Color
CMOS		 *1 *2
IV-S300C7
 250,000 pixels
(512x480)		 Monochrome
CMOS		 *1 *2
IV-S300C8
 Color
CMOS		 *1 *2
IV-S300C2
 2 million pixels
(1920x1080)		 Monochrome
CMOS		 *1 *2
IV-S300C3
 Color
CMOS		 *1 *2
IV-S300C5
 6.5 million pixels
(2560x2560)		 Monochrome
CMOS		 *3 *4
IV-C120MM
 12 million
(4096x3000)		 Monochrome
CMOS		 *3 *4
IV-C120MC
 Color
CMOS		 *3 *4
IV-C250MM
 25 million
(5120x5120)		 Monochrome
CMOS		 *3 *4
IV-C250MC
 Color
CMOS		 *3 *4
Line Camera
JAI* made SW-8000M-PMCL-F-SH 8192 pixels
(8192x1)		 Monochrome
CMOS		 *3 *3
Compatible Controller Table Controller
IV-S300J IV-S300M IV-S310M IV-S301M IV-S311M
Type of 2
Cameras		 Type of 2
Cameras		 Type of 4
Cameras		 Type of 2
Cameras		 Type of 4
Cameras
Area Camera
IV-S300CA
 250,000 pixels
(512x480)		 Monochrome
CMOS
IV-S300CB
 Color
CMOS		 － － － －
IV-S300CD
 1.3 million pixels
(1280x960)		 Monochrome
CMOS
IV-S300CE
 Color
CMOS		 － － － －
IV-S300CG
 5 million pixels
(2432x2048)		 Monochrome
CMOS		 *3 *3 *4 *3 *4
IV-S300CH
 Color
CMOS		 *3 *3 *4 *3 *4
IV-S300C7
 250,000 pixels
(512x480)		 Monochrome
CMOS
IV-S300C8
 Color
CMOS
IV-S300C2
 2 million pixels
(1920x1080)		 Monochrome
CMOS
IV-S300C3
 Color
CMOS
IV-S300C5
 6.5 million pixels
(2560x2560)		 Monochrome
CMOS		 *3 *3 *4 *3 *4
IV-C120MM
 12 million
(4096x3000)		 Monochrome
CMOS		 － － － － －
IV-C120MC
 Color
CMOS		 － － － － －
IV-C250MM
 25 million
(5120x5120)		 Monochrome
CMOS		 － － － － －
IV-C250MC
 Color
CMOS		 － － － － －
Line Camera
JAI* made SW-8000M-PMCL-F-SH 8192 pixels
(8192x1)		 Monochrome
CMOS		 － － － － －
  • *JAI Corporation
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *3It is only possible to connect one camera.
  • *4It is possible to connect two cameras, but it is not possible to mix with other cameras.
Compatible Controller Table Area camera
IV-S300CA
250,000 pixels
(512x480)
Monochrome CMOS
Controller IV-S300J
Type of 2 Cameras
IV-S300M
Type of 2 Cameras
IV-S310M
Type of 4 Cameras
IV-S301M
Type of 2 Cameras
IV-S311M
Type of 4 Cameras
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
Compatible Controller Table Area camera
IV-S300CB
250,000 pixels
(512x480)
Color CMOS
Controller IV-S300J
Type of 2 Cameras
IV-S300M
Type of 2 Cameras		 －
IV-S310M
Type of 4 Cameras		 －
IV-S301M
Type of 2 Cameras		 －
IV-S311M
Type of 4 Cameras		 －
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
Compatible Controller Table Area camera
IV-S300CD
1.3 million pixels
(1280x960)
Monochrome CMOS
Controller IV-S300J
Type of 2 Cameras
IV-S300M
Type of 2 Cameras
IV-S310M
Type of 4 Cameras
IV-S301M
Type of 2 Cameras
IV-S311M
Type of 4 Cameras
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
Compatible Controller Table Area camera
IV-S300CE
1.3 million pixels
(1280x960)
Color CMOS
Controller IV-S300J
Type of 2 Cameras
IV-S300M
Type of 2 Cameras		 －
IV-S310M
Type of 4 Cameras		 －
IV-S301M
Type of 2 Cameras		 －
IV-S311M
Type of 4 Cameras		 －
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
Compatible Controller Table Area camera
IV-S300CG
5 million pixels
(2432x2048)
Monochrome CMOS
Controller IV-S300J
Type of 2 Cameras		 *3
IV-S300M
Type of 2 Cameras		 *3
IV-S310M
Type of 4 Cameras		 *4
IV-S301M
Type of 2 Cameras		 *3
IV-S311M
Type of 4 Cameras		 *4
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *3It is only possible to connect one camera.
  • *4It is possible to connect two cameras, but it is not possible to mix with other cameras.
Compatible Controller Table Area camera
IV-S300CH
5 million pixels
(2432x2048)
Color CMOS
Controller IV-S300J
Type of 2 Cameras		 *3
IV-S300M
Type of 2 Cameras		 *3
IV-S310M
Type of 4 Cameras		 *4
IV-S301M
Type of 2 Cameras		 *3
IV-S311M
Type of 4 Cameras		 *4
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *3It is only possible to connect one camera.
  • *4It is possible to connect two cameras, but it is not possible to mix with other cameras.
Compatible Controller Table Area camera
IV-S300C7
250,000 pixels
(512x480)
Monochrome CMOS
Controller IV-S300J
Type of 2 Cameras
IV-S300M
Type of 2 Cameras
IV-S310M
Type of 4 Cameras
IV-S301M
Type of 2 Cameras
IV-S311M
Type of 4 Cameras
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
Compatible Controller Table Area camera
IV-S300C8
250,000 pixels
(512x480)
Color CMOS
Controller IV-S300J
Type of 2 Cameras
IV-S300M
Type of 2 Cameras
IV-S310M
Type of 4 Cameras
IV-S301M
Type of 2 Cameras
IV-S311M
Type of 4 Cameras
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
Compatible Controller Table Area camera
IV-S300C2
2 million pixels
(1920x1080)
Monochrome CMOS
Controller IV-S300J
Type of 2 Cameras
IV-S300M
Type of 2 Cameras
IV-S310M
Type of 4 Cameras
IV-S301M
Type of 2 Cameras
IV-S311M
Type of 4 Cameras
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
Compatible Controller Table Area camera
IV-S300C3
2 million pixels
(1920x1080)
Color CMOS
Controller IV-S300J
Type of 2 Cameras
IV-S300M
Type of 2 Cameras
IV-S310M
Type of 4 Cameras
IV-S301M
Type of 2 Cameras
IV-S311M
Type of 4 Cameras
IV-S402M
Type of 2 Cameras		 *1
IV-S412M
Type of 4 Cameras		 *2
  • *1It is possible to connect two cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
  • *2It is possible to connect four cameras, but we cannot guarantee a mixed connection with different models of connected cameras.
Compatible Controller Table Area camera
IV-S300C5
6.5 million pixels
(2560x2560)
Monochrome CMOS
Controller IV-S300J
Type of 2 Cameras		 *3
IV-S300M
Type of 2 Cameras		 *3
IV-S310M
Type of 4 Cameras		 *4
IV-S301M
Type of 2 Cameras		 *3
IV-S311M
Type of 4 Cameras		 *4
IV-S402M
Type of 2 Cameras		 *3
IV-S412M
Type of 4 Cameras		 *4
  • *3It is only possible to connect one camera.
  • *4It is possible to connect two cameras, but it is not possible to mix with other cameras.
Compatible Controller Table Area camera
IV-C120MM
12 million pixels
(4096x3000)
Monochrome CMOS
Controller IV-S300J
Type of 2 Cameras		 －
IV-S300M
Type of 2 Cameras		 －
IV-S310M
Type of 4 Cameras		 －
IV-S301M
Type of 2 Cameras		 －
IV-S311M
Type of 4 Cameras		 －
IV-S402M
Type of 2 Cameras		 *3
IV-S412M
Type of 4 Cameras		 *4
  • *3It is only possible to connect one camera.
  • *4It is possible to connect two cameras, but it is not possible to mix with other cameras.
Compatible Controller Table Area camera
IV-C120MC
12 million pixels
(4096x3000)
Color CMOS
Controller IV-S300J
Type of 2 Cameras		 －
IV-S300M
Type of 2 Cameras		 －
IV-S310M
Type of 4 Cameras		 －
IV-S301M
Type of 2 Cameras		 －
IV-S311M
Type of 4 Cameras		 －
IV-S402M
Type of 2 Cameras		 *3
IV-S412M
Type of 4 Cameras		 *4
  • *3It is only possible to connect one camera.
  • *4It is possible to connect two cameras, but it is not possible to mix with other cameras.
Compatible Controller Table Area camera
IV-C250MM
25 million pixels
(5120x5120)
Monochrome CMOS
Controller IV-S300J
Type of 2 Cameras		 －
IV-S300M
Type of 2 Cameras		 －
IV-S310M
Type of 4 Cameras		 －
IV-S301M
Type of 2 Cameras		 －
IV-S311M
Type of 4 Cameras		 －
IV-S402M
Type of 2 Cameras		 *3
IV-S412M
Type of 4 Cameras		 *4
  • *3It is only possible to connect one camera.
  • *4It is possible to connect two cameras, but it is not possible to mix with other cameras.
Compatible Controller Table Area camera
IV-C250MC
25 million pixels
(5120x5120)
Color CMOS
Controller IV-S300J
Type of 2 Cameras		 －
IV-S300M
Type of 2 Cameras		 －
IV-S310M
Type of 4 Cameras		 －
IV-S301M
Type of 2 Cameras		 －
IV-S311M
Type of 4 Cameras		 －
IV-S402M
Type of 2 Cameras		 *3
IV-S412M
Type of 4 Cameras		 *4
  • *3It is only possible to connect one camera.
  • *4It is possible to connect two cameras, but it is not possible to mix with other cameras.
Compatible Controller Table Line camera
JAI* made SW-8000M-PMCL-F-SH
8192 pixels
(8192x1)
Monochrome CMOS
Controller IV-S300J
Type of 2 Cameras		 －
IV-S300M
Type of 2 Cameras		 －
IV-S310M
Type of 4 Cameras		 －
IV-S301M
Type of 2 Cameras		 －
IV-S311M
Type of 4 Cameras		 －
IV-S402M
Type of 2 Cameras		 *3
IV-S412M
Type of 4 Cameras		 *3
  • *JAI Corporation
  • *3It is only possible to connect one camera.
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